Product Description
US Defense Lab NFOV F2 Protected Gold IR Mirror Witness Samples – Set of 4, Pristine & Level 1 Certified
For sale is a rare set of four high-precision optical witness samples, originally produced by Barr Associates, Inc. (now Materion Barr Precision Optics) for a leading US Defense laboratory specializing in advanced space optics programs . These are NFOV F2 (Narrow Field of View Filter 2) witness samples with a durable protected gold coating optimized for infrared (IR) applications.
The coating ensures exceptional broadband reflectivity (>98% across near-IR to mid-IR wavelengths) with a dielectric overcoat for superior environmental resistance against humidity, abrasion, and handling. Industry-standard protected gold mirrors achieve >98% average reflectivity for 900 nm – IR , and >98% for 2 µm to 20 µm .
These samples are factory-sealed, pristine, with original Barr Associates labeling and Defense inventory tags. They carry a Level 1 certification for cleanliness and quality compliance, meeting rigorous aerospace and defense standards (similar to MIL-STD or NASA contamination controls).
Key Specifications
| Specification | Details |
|---|---|
| Manufacturer | Barr Associates, Inc. (now Materion Barr Precision Optics) |
| Program | NFOV F2 (Narrow Field of View Filter 2) |
| Type | Witness samples for coating qualification |
| Quantity | Set of 4 |
| Serial Identifications | Etched on sides as 1/2, 3/4, 5/6, and 7/8 |
| Purpose | Represent normalized radial positions in coating chamber for uniformity verification |
| Substrate Material | High-purity fused silica |
| Diameter | 1 inch (25.4 mm) |
| Thickness | 14 mm (unusually thick, enhanced mechanical robustness) |
| Coating | Protected gold IR mirror coating (F2 type) |
| Coating Run # | HCT.100713-1 |
| Coating Type | Hard-coated thin-film deposition |
| Reflectivity | >98% average across near-IR to mid-IR (900 nm – 20 µm) |
| Surface Flatness | λ/20 or better at 632.8 nm |
| Surface Quality | 20-10 scratch-dig per MIL-PRF-13830B or superior |
| Standards Compliance | MIL-PRF-13830B, MIL-C-48497 durability |
| Front Surface | Flawless, mirror-like reflectivity with characteristic yellowish-gold tint |
| Back Surface | Uncoated for reference |
| Condition | Factory-sealed, pristine, unused |
| Certification | Level 1 cleanliness and quality compliance |
Materion Barr Precision Optics Heritage
Barr Associates (now Materion Barr Precision Optics) is a world leader in precision thin film coatings for defense, aerospace, space, astronomy, and scientific applications . Founded in 1971 by Edgar Barr, a pioneer in thin film filters, the company is known for advanced deposition technologies including IBS, IAD, and magnetron sputtering . Their upgraded facility supports coating of optics up to 1.4 meters for space and astronomy programs, and Materion provided beryllium mirrors for the James Webb Space Telescope . This witness sample heritage represents the same exacting standards applied to flight hardware .
Protected Gold Coating Performance
Protected gold coatings offer the highest reflectance in the infrared spectrum :
| Parameter | Typical Performance |
|---|---|
| Average Reflectance | >98% for 900 nm – IR |
| Broadband IR Reflectance | >98% for 2 µm – 20 µm |
| Extended Range | >98% for 800 nm – 20 µm possible |
| Dielectric Overcoat | MIL-C-48497 compliant for abrasion, humidity, adhesion |
| Laser Damage Threshold (1064 nm) | 1.0 J/cm² (10 ns, 50 Hz) |
| Laser Damage Threshold (10.6 µm) | 3 J/cm² (100 ns, 1 Hz) |
Gold is the preferred metal coating for infrared use due to its >98% average reflectivity at IR wavelengths and superior durability when protected with a dielectric overcoat . The proprietary overcoat increases abrasion resistance with minimal impact on optical properties, allowing regular cleaning with standard organic solvents such as alcohol or acetone .
Thickness Advantage – 14 mm Profile
The 14 mm thickness offers significant advantages over standard 3-6 mm witness samples :
| Benefit | Impact |
|---|---|
| Superior Resistance to Thermal Warping | Maintains flatness under temperature cycling |
| Improved Heat Dissipation | Essential for high-power laser environments |
| Greater Structural Integrity | Reduced risk of breakage during handling |
| Enhanced Mounting Stability | Ideal for test fixtures and prototypes |
| Reduced Thermal-Induced Distortion | Critical for precision metrology |
Standard commercial witness samples are typically 1-3 mm thick . This 14 mm thickness represents a custom specification for defense applications requiring exceptional stability under thermal and mechanical loads.
Surface Quality & Flatness
λ/20 Surface Flatness:
Peak-to-valley surface deviation of just 31.6 nm at 632.8 nm, enabling diffraction-limited performance and minimal wavefront error in high-resolution systems . Surface accuracy is expressed in units of λ, using the 632.8 nm wavelength of a HeNe laser . λ/20 flatness is among the highest precision grades available, exceeding λ/10 or λ/4 standards .
20-10 Scratch-Dig:
The 20-10 specification indicates exceptional surface quality, critical for low scatter and high laser damage threshold :
| Parameter | 20-10 Interpretation |
|---|---|
| Scratch (20) | Maximum scratch width ≤ 2.0 µm |
| Dig (10) | Maximum dig diameter ≤ 0.10 mm |
| Scatter | Extremely low |
| Laser Suitability | Suitable for precision laser applications |
| Inspection Method | MIL-PRF-13830B visual comparison |
Precision laser applications typically require 20-10 scratch-dig, while intra-cavity optics may require 10-5 . This surface quality ensures low absorption and scatter, with no visible scratches, digs, or defects under inspection.
Serial Identification & R&D Value
The etched serial numbers 1/2, 3/4, 5/6, and 7/8 represent normalized radial positions within the coating chamber during deposition. This provides exceptional R&D value for:
-
Uniformity verification across the coating run
-
Benchmarking deposition process repeatability
-
Radial performance mapping at different positions
-
Correlation of witness sample properties with flight optics
-
Statistical analysis of coating thickness and uniformity
Having a set of four samples from known positions enables rigorous characterization of the coating process – a capability rarely available in surplus optics.
Applications and Usefulness
These witness samples are invaluable for engineers, researchers, and optical system developers in fields such as defense, aerospace, and scientific instrumentation. They serve as calibration standards or test pieces to verify coating performance metrics like reflectivity, transmission, uniformity, and environmental durability without sacrificing production optics.
IR Sensing and Imaging:
-
Narrow field-of-view systems for high-resolution satellite imagery
-
Laser radar (LIDAR) and undersea communications
-
Precision beam control applications
Laser Systems:
-
High-power laser communications and reconnaissance sensors
-
Directed energy applications leveraging protected gold’s IR efficiency
-
Testing of laser damage thresholds (LIDT)
R&D and Prototyping:
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Academic or industrial labs testing thin-film coatings
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Environmental simulations (thermal cycling, humidity, abrasion)
-
Optical alignments in spectrometers, interferometers, and vacuum chambers
Aerospace/Defense Prototypes:
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Simulating performance in electro-optical systems for intelligence, surveillance, and reconnaissance (ISR)
-
Level 1 cert ensures compliance for sensitive projects
Educational and Collector Value:
-
Perfect for collectors of scientific artifacts
-
Educational demonstrations of thin-film optics
-
Integration into custom optical setups
Condition
PRISTINE – FACTORY-SEALED
UNUSED – NEVER DEPLOYED IN SERVICE
ORIGINAL BARR ASSOCIATES LABELING INTACT
DEFENSE INVENTORY TAGS PRESENT
LEVEL 1 CERTIFICATION MAINTAINED
STORED IN PROTECTIVE PACKAGING
READY FOR IMMEDIATE SHIPMENT
⚠ HANDLING NOTE: These are precision optical witness samples with delicate protected gold coatings. While the dielectric overcoat improves durability, always handle only by edges with clean gloves. Never touch coated surfaces. Clean only with approved optical methods if absolutely necessary. Store in clean, dry environment when not in use.



