Product Description
High-Quality 1.5″ Front Surface Plano Mirror Witness Sample – Ex-U.S. Defense Optics Lab Surplus
This premium front surface plano mirror witness sample (Part # LL# 71-800940-WS) originates from a premier U.S. defense research laboratory surplus, renowned for advanced optics in national security and space applications. Measuring 1.5 inches (38.1 mm) in diameter and 9.5 mm thick, this robust optical component features a high-precision flat (plano) design with exceptional surface quality, ideal for demanding environments. It is Level 1 certified under MIL-STD-1246 for ultra-low contamination, ensuring suitability for contamination-critical applications such as space instrumentation and high-power laser systems.
Key Specifications
| Specification | Details |
|---|---|
| Part Number | LL# 71-800940-WS |
| Type | Front surface plano mirror (witness sample) |
| Diameter | 1.5 inches (38.1 mm) |
| Thickness | 9.5 mm (robust, exceeds commercial standards) |
| Substrate Material | UV-grade fused silica |
| Coating Type | Protected aluminum with dielectric overcoat |
| Reflectivity | >95% average across visible to near-IR (400-1100 nm) |
| Surface Flatness | λ/20 at 632.8 nm (typical for defense-grade optics) |
| Surface Quality | 10-5 scratch-dig per MIL-PRF-13830 |
| Contamination Level | MIL-STD-1246 Level 1 certified |
| Cleanliness | <1 particle ≥10µm per square foot; zero visible residue |
| Quantity Available | Lot of 6 identical units |
| Condition | Excellent, stored in original protective containers |
| Provenance | Ex-U.S. defense research laboratory surplus |
Material & Coating Advantages
UV-Grade Fused Silica Substrate:
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Ultra-low thermal expansion (0.55 x 10⁻⁶/°C) for dimensional stability across temperature extremes
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High purity (>99.9%) minimizes absorption and scatter
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Excellent transmission from 200 nm through 2.5 µm
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Superior mechanical strength and chemical durability
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Ideal for vacuum and high-power applications without distortion or outgassing
Protected Aluminum with Dielectric Overcoat:
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95% average reflectivity across 400-1100 nm (visible to near-IR)
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Dielectric overcoat provides exceptional durability against scratches, oxidation, and environmental factors
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Enhanced lifetime compared to bare or standard protected aluminum coatings
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Suitable for frequent handling, cleaning, and extended field use
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Maintains performance under vacuum and thermal cycling
Quality Highlights – Defense Grade vs. Commercial
Built to rigorous standards typical of top-tier defense labs, this witness sample exceeds commercial specifications by a significant margin:
| Parameter | Defense-Grade (This Lot) | Commercial Typical |
|---|---|---|
| Surface Flatness | λ/20 (interferometrically verified) | λ/10 or λ/4 |
| Scratch-Dig | 10-5 | 40-20 or 60-40 |
| Contamination | MIL-STD-1246 Level 1 certified | None |
| Substrate | UV-grade fused silica | Borosilicate or crown glass |
| Coating Durability | Dielectric overcoat | Bare or standard protected Al |
| Thickness | 9.5 mm (minimizes flexure) | 3-6 mm typical |
| Certification | Traceable to defense lab | Manufacturer’s in-house |
This witness sample was likely used for coating qualification in prototype runs for classified or sensitive programs. Its exceptional thickness and finish ensure wavefront accuracy and minimal scatter—perfect for mission-critical optics.
Why MIL-STD-1246 Level 1 Matters
MIL-STD-1246 defines cleanliness levels for aerospace and defense hardware. Level 1 certification represents the highest cleanliness standard:
| Characteristic | Level 1 Requirement |
|---|---|
| Particle Count | <1 particle ≥10µm per square foot |
| Particle Size | No particles ≥25µm visible |
| Non-Volatile Residue | <0.01 mg per square foot |
| Visual Inspection | No visible residue, stains, or films |
This certification is critical for:
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Vacuum and space environments: Outgassing or particle migration cannot be tolerated
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High-power laser systems: Contamination creates absorption sites leading to thermal lensing or damage
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Precision optical assemblies: Scatter from particles degrades performance
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Cleanroom integration: Components maintain cleanliness upon receipt
Applications & Versatility
Optical Manufacturing & Quality Control (Primary Use) :
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Witness sample for verifying thin-film coatings in vacuum deposition chambers
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Track coating runs without disturbing production optics
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Validate layer thickness, adhesion, spectral performance, and environmental durability
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Destructive testing (adhesion, humidity, abrasion) without risking flight optics
Laser Systems:
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Beam steering and folding in defense and industrial lasers
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Prototype laser cavity testing
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High-power laser experiments (fused silica handles high fluence without distortion)
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Alignment references for multi-beam systems
Space & Defense Prototyping:
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Component testing for surveillance satellites and space telescopes
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Adaptive optics systems for atmospheric compensation
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Space instrument qualification and alignment
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Environmental testing (thermal vacuum, vibration) of optical coatings
Photonics & R&D:
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Spectroscopy setups requiring high and uniform reflectivity
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Interferometry reference mirrors
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Optical bench experiments and educational demonstrations
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Detector calibration and sensor testing
Telescope and Imaging Projects:
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Custom Newtonian or Cassegrain telescope designs
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High-resolution imaging systems for amateur astronomers
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Projector and display prototypes
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Beam steering for LIDAR or remote sensing
Lot Details
| Item | Description |
|---|---|
| Quantity | 6 identical units (must be purchased as lot or individually at $85/unit) |
| Packaging | Each stored in original protective container (plastic or foam-lined) |
| Condition | Excellent; never used in production—witness samples only |
| Labels | Original part number and certification information intact on containers |
| Inspection | Opened only for verification; no handling marks on optical surfaces |
| Individual Purchase | Available at $85 per unit (buyer may select quantity from lot) |
Condition
EXCELLENT
STORED IN ORIGINAL PROTECTIVE CONTAINERS SINCE MANUFACTURE
NO VISIBLE COATING DAMAGE, SCRATCHES, OR DEFECTS
MIL-STD-1246 LEVEL 1 CLEANLINESS MAINTAINED
NEVER USED IN PRODUCTION – WITNESS SAMPLES ONLY
OPTICAL SURFACES PRISTINE



