4000102 Rev F Upper Separation Connector – Spaceflight-Qualified, EMI-Shielded, Vibration-Resistant Connector

The 4000107 Rev F Upper Separation Connector is a high-reliability, spaceflight-qualified connector designed for use in demanding aerospace and defense applications. It is part of a separation system that ensures reliable electrical connections during critical operations, such as space vehicle separation. The connector features spring pins for a secure electrical junction, negative insertion force, and robust EMI shielding. It is engineered to withstand extreme vibration, debris, and thermal conditions, making it ideal for spaceflight and other high-reliability applications.

Key Features:

• Spaceflight Qualified: Meets rigorous standards for use in space applications.
• EMI Gasket: Provides excellent electromagnetic interference shielding.
• Vibration Resistant: Designed to withstand high levels of vibration and shock.
• Debris Resistant: Protects against contamination in harsh environments.
• Negative Insertion Force: Ensures easy and reliable mating/unmating.
• Compact and Low Mass: Optimized for weight-sensitive applications.
• Keyed Design: Prevents misalignment during assembly.
• High Durability: Rated for thousands of cycles of operation.

Applications:

• Space vehicle separation systems (e.g., Lightband mechanisms)
• Satellite deployment systems
• Aerospace and defense electronics-
• High-reliability industrial systems

Technical Specifications:

• Part Number: 4000107 Rev F
• Connector Type: Upper Separation Connector
• Current Rating:
  • Steady State (Vacuum): Up to 3.0 A per pin
  • Steady State (Ambient): Up to 5.0 A per pin
  • Pulsed Current: Up to 5.0 A per pin (duration < 10 seconds)
• Resistance:
  • Pin Pair Resistance (Rp): 0.02–0.06 Ω
  • Mated Connector Resistance (Rmc): 0.0057 Ω
• Voltage Isolation (Viso): 1000 V (pin-to-pin or pin-to-housing)
• Operating Temperature Range: -35°C to +111°C
• Survival Temperature Range: -35°C to +111°C
• Weight: Approximately 0.025 lbf
• Life Cycle: 5,000 cycles
• Total Mass Loss (TML): 0.58%
• Collected Volatile Condensable Materials (CVCM): 0.01%
• Dimensions:
  • Stowed Height (Ds): 1.333 inches
  • Electrical Separation Height (De): 1.441 inches
  • Mechanical Separation Height (Dm): 1.566 inches